Category Archives: neck

Electric Guitar Repair: Setups, Frets, and Inspiration

2024
AL#152 p.6               
Evan Gluck   Larry Fitzgerald                                                                                       

▪ Gluck is a beloved repeat presenter at GAL Conventions. This time, he brought along veteran New York repair guy Larry Fitzgerald. In addition to demonstrating fret-leveling techniques, they tell war stories of maneuvering their businesses to survive the recent global pandemic. Mentions Matt Brewster, Sam Ash, John Suhr, Rudy Pensa, Mandolin Brothers, Dan Erlewine, John Patitucci, Flip Scipio, LeRoy Aiello.

Refurbishing a Manuel Nunes Rajao

2023
AL#148 p.22               
Karl Hoyt                                                                                           

▪ Hoyt stumbled upon a small and distressed old instrument that turned out to be made by a founding father of the authentic ukulele. Mentions Augusto Dias, Jose do Espirito Santo, Jim Tranquada.

Ironing Out a Warped Guitar Neck

2022
AL#147 p.52               
Michael Burton                                                                                           

▪ What do you do with a guitar that seems beyond repair? Repair it anyway. Why not? After decades of neglect and wildly improper storage, this sturdy Asian-built flattop had developed the mother of all neck warps. Burton ripped into it with clothes iron, heat blanket, router, and neck jig to replace the truss rod and fix earlier disastrous repair attempts. It turned out great.

“Restomodding” Wall-Hanger Guitars

2021
AL#144 p.6               
Roger Haggstrom                                                                                           

▪ A hundred and some years ago, Swedish folks sat around the house all of a dark winter and sang hymns together, accompanied by the strummings of cheap mass-produced guitars. Those days are gone, but a lot of the guitars are still hanging on the walls of old houses. Roger Häggström has made a business of restoring them to useful condition and modifying them to sound and play better than they ever could have. He restores and modifies. Restomods. Mentions the Levin guitar company.

New Frets in Old Nibs

2021
AL#142 p.38               
Ben Haskenhoff                                                                                           

▪ The author steps us through a full refret of a solidbody guitar with a bound fretboard where the new frets nestle right back into the binding. Save the nibs!

Letter: Glue Down the Fretboard Extension

2021
AL#142 p.3               
Sjaak Elmendorp                                                                                           

▪ Lesson learned from a puppy-vs-guitar encounter: glue down the fretboard extension over the body of a flattop guitar when using a bolt-on neck.

A Larson Bros. Harp Guitar Restoration

2020
AL#140 p.34               
Kerry Char                                                                                           

▪ This ornate contraption had seen a lot of use and abuse in almost a dozen decades of service. Long-ago modifications plus the pull of sixteen strings left it in a sorry state. It had to be taken in hand rather decisively to be brought back into playing condition. Two necks, the back, the enormous bridge, and a lot of bracing came off. Content warning: contains lutherie gore.

Less Than a Thousand Guitar Repair Tips

2020
AL#139 p.42               
Erick Coleman   Evan Gluck                                                                                       

▪ Erick and Evan (the two Es) are back with more helpful hints for the guitar repair shop. Some of the things they show are nicely developed professional tools, like for leveling frets while the guitar is still under string tension. Then there’s a diagnostic tool that is just a stick, a guitar string, and a salvaged tuning machine. If you think that’s gronk, how about the tool that Evan calls “my string.” It’s just a string. Not even a guitar string. Mentions gluing frets, DeoxIT, WD40, tri-Flow, slotting bridge pins, regluing bridges, fret nipper, notching fret tang, Matt Brewster, fret leveler bar, StewMac, Stewart-MacDonald, bridge removal, shark skin, fret rocker, fret leveler. From their workshop at the 2017 GAL Convention.

Dovetailed Neck Reset

2019
AL#137 p.44               
Todd Mylet                                                                                           

▪ As a repairman in a busy guitar shop, Todd Mylet has a lot of Martin-style neck resets under his belt. There is a lot involved in doing it right. Todd presents a detailed account of his well-considered and time-tested method.

A Smashed Top and a Shattered Headstock

2019
AL#136 p.12               
Kerry Char                                                                                           

▪ A cool old Gibson-era Epiphone guitar got well and truly smashed in an incident involving large and excited dogs. Better call Char! Kerry Char, that is. He jumps right in to remove the top, take off the braces, and then put the whole thing back together and polish it up nice before you can say “Kalamazoo!” From his 2017 GAL Convention slide show.

Meet the Maker: Dave Collins

2017
AL#129 p.38               
Steve Denvir   Dave Collins                                                                                       

▪ Dave Collins is a rising star on the guitar repair scene. Take a look at a couple of nice jigs he has developed; one for slotting saddles, one for regluing broken headstocks. Interestingly, he is in the same Ann Arbor third-storey shop previously tenanted by Herb David. Dave counts Dan Erlewine and Bryan Galloup among his mentors.

From Trash to Treasure

2008
AL#95 p.32      ALA5 p.76         
Tobias Braun                                                                                           

▪ Braun took on the job of restoring a massively injured Spanish factory guitar made approximately in 1900. This is not only a close look at how such work is done, but an examination of how these guitars were made. It’s not a Torres, but it’s pretty cool. With 41 photos and 4 catalog page reproductions.

Partial Refrets

2007
AL#90 p.58               
John Calkin                                                                                           

▪ Sometimes only a few frets need to be replaced. Here’s how and why to do it and an idea of how to charge for it. Another lesson from Instrument Repair 101. With 11 photos.

Resurrecting the Family Banjo

2005
AL#84 p.50   BRB7 p.412            
John Calkin                                                                                           

▪ Resurrection isn’t so much about true restoration as in making a dilapidated instrument function again in a manner that the owner can afford. Time-saving procedures are permitted that a restorationist wouldn’t dream of, but preserving the instrument as much as possible is still the goal. With 12 photos.

Rebuilding a Rebuilt Headstock

2004
AL#80 p.15   BRB7 p.245            
Frank Ford                                                                                           

▪ Different repairpersons are willing to do jobs that others wouldn’t, and some repairs are socially acceptable at one time and not at another, so sometimes a repairman is faced with undoing another repair guy’s work. In this case it’s not as a restoration but to make the altered guitar more playable while keeping within the general style of the maker. This little Martin went from a slot-head, to friction pegs, to a solid head with contemporary tuners. Whew! Check out the use of the milling machine. With 19 photos.

It Worked for Me: Eureka Steamer

2004
AL#79 p.64   BRB7 p.64            
Dennis Russell                                                                                           

▪ A Eureka Hotshot steamer purchased at Home Depot and rigged up for use on violins, cellos, and anything else that has hide glue joints.

Shifting Gears on a Gretsch

2004
AL#77 p.22   BRB7 p.156            
John Calkin                                                                                           

▪ Dealing with a store saves you the hassle of dealing with customers but includes the uncertainties of not having access to the customers. The pros and cons are examined. Meanwhile, a Gretsch electric guitar fingerboard is removed, the truss rod swapped out, and the instrument is restored, all in good detail. With 10 photos.

Resetting a Neck with Jeff Traugot

1997
AL#49 p.50   BRB5 p.44            
Colin Kaminski   Jeff Traugott                                                                                       

▪ Neck resetting techniques have changed enormously in the last few years, and they continue to evolve. Traugot has been in the forefront of the evolution. Here’s his up-to-the-minute description of the procedure. With 12 photos.

This article has been nominated as one of the Guild’s best articles published before 2010.

How Frank Frets

1997
AL#50 p.4   BRB5 p.60            
Frank Ford                                                                                           

▪ Ford has been a preeminent repairman for years, but has recently emerged as a fine teacher of repair topics. Everyone’s refretting tricks are a little different. Even if you have a handle on the general principle you may find that Frank Ford has something to offer you. With 29 photos.

This article has been nominated as one of the Guild’s fifty best articles published before 2010.

Meet the Maker: John Mello

1996
AL#48 p.28   BRB4 p.408            
Cyndy Burton   John Mello                                                                                       

▪ Mello is a repairperson, guitarmaker, restorer, and instrument dealer. He apprenticed under Richard Schneider and worked with Jeffrey R. Elliott before opening his own shop.Much of the interview dwells upon the restoration of an 1862 Torres guitar. With 11 photos.

This article has been nominated as one of the Guild’s best articles published before 2010.

My Incredibly Accurate but Slightly Overengineered Dovetail Resetting Jig

1996
AL#48 p.36   BRB4 p.404            
Frank Ford                                                                                           

▪ Ford built an elaborate jig for resetting the necks of valuable and delicate guitars where a slip of the chisel can’t be risked. The contrary nature of guitars may dictate that some hand fitting is required after the jig is used, but much of the danger is removed. With 8 photos.

Talkin’ Repair

1996
AL#45 p.28   BRB4 p.276            
Dan Erlewine   Frank Ford                                                                                       

▪ This wide-ranging lecture transcription from the1995 GAL convention covers some specific repair techniques, professional ethics, customer relations, pursuing a profit, and vintage instrument repair. Strong advice from two of the best known men in the business.

This article has been nominated as one of the Guild’s best articles published before 2010.

Quick and Cheap Peghead Splining Fixture

1996
AL#45 p.40   BRB4 p.294            
Richard Beck                                                                                           

▪ Beck is a repairman for some heavy hitters in the music biz. Here he offers a sound method of repairing shattered headstocks using a router. With 11 photos.

Nineteen Stew-Mac How-to Videos 1

1996
AL#45 p.44   BRB4 p.474            
John Calkin                                                                                           

▪ Some videos are worth the money, and some aren’t. It depends more on the depth of your experience and interest than on the quality of these videos, which is generally good. Take a look at a batch of tapes (and one book) from Stewart-MacDonald about building or repairing stringed instruments.

Resetting a Dovetailed Guitar Neck

1994
AL#40 p.42   BRB4 p.116            
Bryan Galloup                                                                                           

▪ Detailed captions for 36 photos explain how to cook the neck out of a flattop and put it back on the way it ought to be.

This article has been nominated as one of the Guild’s best articles published before 2010.

Finishing Techniques for Hiding Repair Work

1993
AL#36 p.6   BRB3 p.380            
Dan Erlewine                                                                                           

▪ Erlewine hides his wooden patches under a field of colored French polish, then paints over it with simulated wood grain, and then might shoot a sunburst around everything. Old European craftsmen would smile in recognition of these tricks, but they are seldom applied to guitars.

What You Should Know About the Hardanger Fiddle

1993
AL#36 p.26   BRB3 p.410            read this article
David Golber                                                                                           

▪ The chief difference between the Hardanger and a normal violin is its use of sympathetic strings, though other differences abound. Ornate decoration is also usual. Golber offers a good description of a typical Hardanger and how to set it up.With 9 photos and a number of drawings.

Brazilian Guitar Makers

1993
AL#33 p.12   BRB3 p.278            read this article
Roberto Gomes                                                                                           

▪ Gomes offers a list and short description of some current Brazilian builders.

Torres Guitar Restoration

1993
AL#33 p.14   BRB3 p.280            
R.E. Brune                                                                                           

▪ Brune describes a rare 11-string Torres guitar and the manner in which he restored it. With 11 photos and a half-page of drawings. Mentions Romanillos.

Hidden Reinforced Peghead Repair

1991
AL#25 p.50   BRB3 p.29            
Jim Merrill   Bill Colgan                                                                                       

▪ This repair involves removing part of the fingerboard and sinking support splines from the top of the instrument, rather than from the back.

Violin Q & A: Violin Pics/Aligning Ribs/Revarnishing Quality Instruments/Buzz

1991
AL#25 p.56   BRB3 p.446            read this article
Michael Darnton                                                                                           

▪ Darnton turns some pictures of a mystery fiddle into a thousand words. Or a few hundred, anyway. Then he moves on to discuss distorted ribs, retouching varnish, and tracking down a mystery buzz. He adds an update about his varnish formula.

Heelblock Hank: His Story, Part Two

1989
AL#20 p.55   BRB2 p.310            
Louis-“Buddy” Hale   Michael-H. Price                                                                                       

▪ The informational comic strip continues. Part One was in AL #19. The final part follows in AL#21.

Heelblock Hank: His Story Part One

1989
AL#19 p.51   BRB2 p.309            
Louis-“Buddy” Hale   Michael-H. Price                                                                                       

▪ American Lutherie tries an informational comic strip.Parts Two and Three follow in AL#20 and AL#21.

Resetting a Dovetailed Neck

1989
AL#19 p.52   BRB2 p.312            
Jonathon Peterson                                                                                           

▪ Peterson uses a cappuccino machine to steam the neck out of its joint, and wood shavings to rebuild the dovetail. In-depth text and 5 photos.

Cussed and Discussed

1987
AL#9 p.20   BRB1 p.318            
Don Teeter                                                                                           

▪ How does an Oklahoma farm boy become a luthier? How does that same luthier become a writer and mentor to a generation of guitar repairmen? Teeter’s 1985 convention lecture tells all, then goes on to update his neck resetting procedure and his method of eliminating dead notes on the fretboard.

This article has been nominated as one of the Guild’s best articles published before 2010.

Fretboard Geometry: Multiradius Fretboard

1986
AL#8 p.49   BRB1 p.298            
Denny Rauen                                                                                           

▪ Rauen corrects an action problem by changing the fingerboard at a time when most repairmen were correcting the problem in the frets. He uses a multiradius fretboard which is also called a conical fretboard.

Roger Sadowsky: Man of “Action”

1986
AL#6 p.8   BRB1 p.204            
Roger Sadowsky                                                                                           

▪ Sadowsky’s convention lecture thoroughly describes his version the Don Teeter system of fretting with epoxy and oversize fret slots.

Removing Dovetails-Three

1984
DS#285   LW p.120            
Michael Dresdner                                                                                           

▪ Steam out the neck with a cappuccino machine. See also the previous 2 articles. This variation involves sawing off the fretboard at the body joint.

Truss Rod Repair on a Fender

1984
DS#293   LW p.114            
Dave Gentry                                                                                           

▪ Fender’s unorthodox method of installing a truss rod makes the replacement of the rod a strange undertaking. Gentry’s technique is clever, and far less invasive than removing the entire fingerboard. With 2 drawings.

Restoring a Martin Harp Guitar

1984
DS#279   LW p.62   ALA6 p.2         
Ted Davis                                                                                           

▪ This rare Martin required the creation of a new harp neck as well as the repair of many top and side cracks. The plans included are also available as GAL full-scale blueprint #7. Includes 5 photos.

Calculating Neck Angle Changes

1984
DS#285   LW p.107            
Michael Dresdner                                                                                           

▪ All right, so you got the neck off of your flattop and you’re about to reset it. How much wood do you have to remove from the heel to achieve the proper correction? It turns out that you can calculate that figure, and here’s how to do it. With 1 sketch.

This article has been nominated as one of the Guild’s best articles published before 2010.

Removing Dovetails-Two

1982
DS#211   LW p.120            
Kent Rayman                                                                                           

▪ Steam out the neck with a pressure cooker. With 1 drawing. See the previous article and the next article.

Fiberglass Headstock Repair

1981
DS#181   LW p.117            
William Hatcher                                                                                           

▪ Try this method of repairing a headstock break when you don’t trust Titebond to do the job. It involves extensive touchup work, however.

Splicing on a New Peghead

1975
DS#14   LW p.114            
Tim Olsen                                                                                           

▪ Sometimes a peghead break is so traumatic that the best plan is just to toss the old one in the trash and start over. Here’s how (using mostly hand tools), and don’t be surprised if the rebuilt neck is better than the original. With 13 illustrations.