2024
AL#153 p.40
Robbie O’Brien
▪ Heres Part One of a three-part series, in which veteran lutherie teacher OBrien follows the construction of an instrument in deep detail. Everything moves right along on an intense and carefully developed schedule; a student starts with a box of wood and strings up a nice classical guitar only six days later.
2024
AL#152 p.22
Derek Porter
▪ A kid from Idaho finds himself enrolled in a rigorous instrument-making course situated in a story-book Great House in the English countryside. He leaps right into an ambitious project of building a large viol in the elaborate style of Joachim Tielke.
2024
AL#151 p.24
Tobias Braun
▪ How do you explain that the glue squeeze-out in some fine old guitars by Spanish masters drips the wrong way? Seems like that could only happen if the top was glued last, face-up. The key to the mystery may be an unusual century-old workboard from the shop of Santos Hernández. Tune in for the rest of the story. Mentions Jose Romanillos, Marian Harris Winspear, Jeffrey Elliott, Richard Brune, Alberto Martínez, Domingo Esteso, Enrique Garcia, Francisco Simplicio, Miguel Simplicio, Marcelo Barbero, Marcelo Barbero (Hijo), Arcangel Fernández Léonard Plattner, Faustino Conde, Mariano Conde, Julio Conde, Felipe Conde, Felipe Conde Crespo, Modesto Borreguero, Hernández y Aguado, José Ramírez III, Julián Gómez Ramírez, Manuel Ramírez, Antonio Torres, Robert Bouchet.
2023
AL#150 p.60
Mike Doolin
▪ Doolin shows us how to make nice solid wood linings starting with veneer from the hardware store. They turn out great, and you have your choice of colors: light, or dark.
2023
AL#150 p.50
Carl Hallman
▪ Author Carl Hallman likes to develop methods and jigs that let the various operations involved in making a fine guitar repeatable and accurate. This one is an evolution of an idea used for making bolt-on necks for solidbodies, adapted for an acoustic guitar neck with a full heel and angled peghead.
2023
AL#150 p.56
Jeffrey-R. Elliott
▪ Whatever the task may be, million-year GAL member Jeff Elliott does it right. Here he turns his attention to a jig for accurately placing and cleanly cutting a side sound port in a classical guitar.
2023
AL#148 p.54
John Calkin
▪ Get serious about building ukes in spherically-radiused workboards. These dishes are easily built from lumberyard material and use a drill press for power.
2022
AL#147 p.38
Carl-David Hardin
▪ A lot of lutherie work gets done on the road by the techs who travel with bands. Makes sense when you think about it. And its also understandable that this work gets done with a minimum of tooling. Heres a nice example of a new bone nut being made and installed on an old Gibson flattop.
2022
AL#145 p.4
Michael Bashkin
▪ Bashkin ornaments his pegheads and end grafts with marquetry combined with thin, free-flowing veneer lines. He shows us in detail how he accomplishes some of these effects, including scorching decorative pieces in hot sand.
2022
AL#145 p.38
Roger Haggstrom
▪ Haggstromm uses a commercially-available radiused sanding block, a few scraps of wood, and a handful of parts from the hardware store to make this simple jig. It that lets him quickly and quietly produce a fretboard with the radius and the relief accurately sanded in.
2022
AL#145 p.48
R.M. Mottola
▪ Mottola precisely describes his process for slotting a nut. All the spacing work is done on-screen, then printed out to make a template for the bench work.
2021
AL#144 p.44
Mark French Charles Fox
▪ In this concluding episode of the series, the neck is fretted and the frets are filed and polished. Threaded inserts are installed in the heel and the neck is attached. Finally, the bridge is glued on, the nut is set in position, and the guitar is strung and set up.
2021
AL#143 p.30
Alfred Woll
▪ The Vinaccia family was at the heart of the development of the Neapolitan mandolin, beginning in the mid-18th century and running well into the 20th. This article follows those developments with changing string technology and musical taste. The author then gives us a step-by-step demonstration of making the distinctive arched-and-canted soundboard.
2021
AL#142 p.14
Mark French Charles Fox
▪ In this article the peg head is shaped and drilled, the neck shaft is slotted for the truss rod, the heel is formed, and the neck is fitted to the body.
2020
AL#141 p.62
R.M. Mottola
▪ Pickguard outlines are like body shapes; you could copy them, or you could sketch them freehand. Or, if you are serious about it, you could construct them geometrically. Mottola gives us step-by-step instructions for drawing a pickguard to fit any size or shape of guitar to get that authentic traditional look.
2020
AL#141 p.7
Charles Fox Mark French
▪ In this episode of the landmark series, the back and top plates are braced and glued to the rim to form the body of the guitar. The body is then bound and purfled using Fox’ distinctive method of fitting everything dry, taping it in place, and running superglue into the seams.
2020
AL#141 p.26
Leonardo Michelin-Salomon
▪ A Uruguayan luthier enrolls in a craft school in Norway to study Romantic-era guitars built by Italian, German, and French makers two hundred years ago. He writes an article about his techniques and discoveries that is published in an American journal with readers in over forty countries. Yes, it’s a big beautiful lutherie world. We are all just leaves on one wide-spreading, figured-maple branch.
2020
AL#141 p.50
Mark French
▪ Here come the robots. Although CNC routers are not yet at the Jetsons stage, we are far beyond the days when computer-driven tools were only in luthiers’ dreams, not their workshops. Mark French brings us up to date as he selects and installs an inexpensive machine in his home shop.
2020
AL#140 p.2
Stephen Marchione
▪ The braces in an archtop guitar are very similar to the bars in fiddles, and Marchione fits them with the same traditional techniques. The mating surface of the brace is roughed out with a chisel, then refined with a small plane, and perfected with files and scrapers. Chalk shows the whole truth of the fit. Believe the chalk.
2020
AL#140 p.20
Mark French Charles Fox
▪ Building a Charles Fox guitar reveals the beautifully developed interdependence between the design and the process. In this episode we rough out the neck, work with the unusual neck block and the distinctive two-part lining, and then brace the top and back plates.
2020
AL#140 p.34
Kerry Char
▪ This ornate contraption had seen a lot of use and abuse in almost a dozen decades of service. Long-ago modifications plus the pull of sixteen strings left it in a sorry state. It had to be taken in hand rather decisively to be brought back into playing condition. Two necks, the back, the enormous bridge, and a lot of bracing came off. Content warning: contains lutherie gore.
2019
AL#138 p.70
Art Robb
▪ How do you take the back off a 19th-century guitar? Carefully, and slowly. The author offers good advice based on long experience.
2019
AL#138 p.28
John Calkin
▪ Got a used humbucker, a wall stud, some extruded aluminum, and a couple other odds and ends? Make a lap steel guitar! Author John Calkin likes to get right down to business. There’s nothing precious or over-thought here. Minimum tooling, maximum lutherie fun. This is how Leo Fender got his start, ya know.
2019
AL#138 p.56
Graham McDonald
▪ Rope binding uses contrasting wooden lozenges around the outer edge of a guitar, such that when they are rounded over, the binging seems to be twisted like a rope. The effect was popular in the early 20th century on ukuleles and Hawaiian guitars. The author takes us throught the process of slicing and dicing to produce the binding strips.
2019
AL#137 p.26
Tim Olsen Joshia de-Jonge
▪ Here’s Joshia’s method of building an elevated neck with a sophisticated geometry to let the bridge height be constant across its width while the low strings have the necessary clearance over the frets. It is inspired by the work of Eric Sahlin.
2019
AL#137 p.44
Todd Mylet
▪ As a repairman in a busy guitar shop, Todd Mylet has a lot of Martin-style neck resets under his belt. There is a lot involved in doing it right. Todd presents a detailed account of his well-considered and time-tested method.
2019
AL#136 p.12
Kerry Char
▪ A cool old Gibson-era Epiphone guitar got well and truly smashed in an incident involving large and excited dogs. Better call Char! Kerry Char, that is. He jumps right in to remove the top, take off the braces, and then put the whole thing back together and polish it up nice before you can say “Kalamazoo!” From his 2017 GAL Convention slide show.
2019
AL#136 p.54
Mark French Charles Fox
▪ Author Mark French has made a lot of guitars over the years, but when he wanted to up his game he attended an intensive two-week course by the dean of all American lutherie teachers, Charles Fox. Four students each built a guitar in the white from scratch and strung it up.
2018
AL#135 p.4
Charles Rufino
▪ Here’s a close look at the process of setting a violin neck. No innovative tools or new miracle adhesives here; just good old-fashioned methodical, careful work with traditional toos and designs. From his workshop at the 2017 GAL Convention.
2017
AL#131 p.58
Kjell Croce
▪ Everybody has seen them; those cracks on the tops of old Martins that form just south of the soundhole when the pickguard shrinks. Croce shows us how to close and reinforce the crack, and then make a well-behaved modern pickguard.
2017
AL#132 p.50
R.M. Mottola
▪ Louis Panormo was a popular and influential instrument maker in mid-19th-century London. Some of the features of his guitars and the methods he must have used to produce them can be puzzling to 21st-century luthiers raised on the ideas and standards which have come down to us from Antonio Torres and his disciples. Author Mottola builds a Panormo replica and takes the opportunity to speculate on the master’s motivations.
2017
AL#132 p.58
Lee Herron
▪ Take a break from building that replica Joachim Tielke Baroque guitar and step up to this lutherie challenge. Build a fully-functional Dobro from a sheet of 3/4″ construction plywood, a few parts from the plumbing department, and various stuff from the thrift store. OK, you can also have a fretboard, a real set of tuners, and a set of strings. But when it comes to finding a resonator cone, you’ll have to punt. Or Bundt.
2017
AL#131 p.18
David King
▪ If you are one of those spoiled-rotten kids who has always just dropped an under-over truss rod into a straight slot, you might want to see how a real old-school single curved compression rod is done.
2017
AL#131 p.50
James Condino
▪ Pop goes the soundpost! Can this affordable old Kay bull fiddle be saved? Plywood-doghouse bass specialist James Condino shows us how.
2017
AL#129 p.52
R.M. Mottola
▪ Grab a piece of paper and a pencil. See if you can find that old plastic triangle. Mottola steps you through the process of actually drawing the outline of an Orchestra Model guitar. Keep a candle handy. If the power goes out you can keep working.
2017
AL#129 p.12
John Calkin
▪ Calkin says real lutherie can be fun, spontanious, quick, and cheap. He makes a uke from a lumber-yard 2×4 to drive home the point.
2017
AL#129 p.20
C.F. Casey
▪ When a neighbor brought in “Grampa’s old guitar” for Fred Casey to look at, he got a shock. The guitar was a whopper. Or more properly, a monster. That’s what Lyon & Healy called this very wide guitar. It was pretty well smashed, but soon it was back in playing condition. Does this guitar make my hips look big?
2017
AL#129 p.24
James Condino
▪ Condino has developed a clever process by which he can string and play a new mandolin very early in the building process. This makes voicing much more accurate,a nd it reduces the risk of experimental materials and bracing patterns considerably. Must see to believe. Mentions the work of Lloyd Loar at the Gibson company in the 1920s.
2016
AL#128 p.8
Alan Perlman
▪ Perlman runs though a restoration job on a Torres guitar, replacing a side and copying fancy purflings. Then he builds a replica of a Stahl Style 6 flattop. So when you are copying a century-old American guitar, how far do you go in the name of authenticity? Do you match the faded tones of the purfling, or use the nice bright colors that the Larson Brothers liked? Do you let the glue blobs roam free like they did, or get all tidy like a nervous modern maker? From his 2014 convention lecture.
2005
AL#84 p.6 BRB7 p.392
Greg Byers
▪ With tools you’ve probably already got in your shop you can make mosaic rosettes that look modern and yet somehow traditional. The techniques differ from the bricks and tiles made of old and are more akin to the processes of making fancy purflings. Cooler than anything, but not for the impatient among us. With 31 photos and a pair of diagrams.
This article has been nominated as one of the Guild’s best articles published before 2010.
2005
AL#82 p.58 BRB7 p.336
Brian Yarosh
▪ Yarosh came up with a top-loaded (pinless) bridge with individual sliding bone saddles. You can build one yourself with his good description and 26 photos.
2004
AL#80 p.15 BRB7 p.245
Frank Ford
▪ Different repairpersons are willing to do jobs that others wouldn’t, and some repairs are socially acceptable at one time and not at another, so sometimes a repairman is faced with undoing another repair guy’s work. In this case it’s not as a restoration but to make the altered guitar more playable while keeping within the general style of the maker. This little Martin went from a slot-head, to friction pegs, to a solid head with contemporary tuners. Whew! Check out the use of the milling machine. With 19 photos.
2004
AL#80 p.22 BRB7 p.248
R.M. Mottola
▪ Savart built a simplified violin that apparently sounded very good. This was long ago. The author uses Savart’s general principles to build a much simplified upright bass that compares to the traditional design in sound. But the scale length is 34″, and it can use electric bass guitar strings if desired. An interesting concept and a cool looking instrument. With 14 photos. Included is a one-page version of GAL Plan #50 of Mottola’s bass.
2004
AL#77 p.54 BRB7 p.186
Peter Hurney
▪ Hurney’s pantograph uses chain drive and a chainsaw carving attachment on an angle-grinder to shape ukulele necks. The scale of the machine can be adjusted for whatever size neck you wish to carve. There are 7 photos and a series of diagrams to help you along, but if you’re not already a mechanic you’d have to be pretty adventurous to build one of these without help.
2003
AL#76 p.42 BRB7 p.128
Tom Harper
▪ The author went to the American School of Lutherie where he learned the Fox style of binding from Fox associate Cameron Carr. The binding is completely taped in place while dry, then glued in after everything fits just right. Just one more example of how modern materials have improved the quality of lutherie. With 9 photos.
2003
AL#76 p.52 BRB7 p.132
Larry Mills Chris Jenkins
▪ Replacing the conventional guitar tail block with an access panel is an appealing idea whose time has come. Why you should use it and how it is made is the focus of this article. This may be the first article of its kind. Pretty humorous, too. With 15 photos.
2003
AL#75 p.12 BRB7 p.416
Peggy Stuart Don MacRostie
▪ The author describes her mandolin making class with Red Diamond mandolin builder Don MacRostie, giving us a photo-heavy series that should be of practical use to anyone in the mandolin field regardless of their experience. The emphasis is on hand tools, though power tools are used to add efficiency. With 68 photos and 4 drawings, this is the first in a four-part series.
This article has been nominated as one of the Guild’s best articles published before 2010.